Shot Blasting Machine

Shot Blasting Machine is a technique which smoot a surface with the help of high-velocity steels abrasive media. shot blasting machine method helps in obtaining the cleaning and preparation of the surfaces for the secondary finishing operations. Impurities are the obstacle in the path of production. To increase good quality products we need to remove these impurities at an early stage otherwise these impurities become one of the big problems after a few years of the well-manufactured product. So, we got a technique named Shot blasting which is a process of removing various kinds of impurities from the surfaces using some process. This process is done on the surface before coloring etc. so that no impurities are left behind on the surface.

Shot Blasting Machine is used in many industries like metal-manufacturing, aviation industry, and many more. Two technologies are used in shot blasting namely wheel blasting and another one is air blasting. The selection process of the type of shot blasting equipment and machines depends on the size and shape of the equipment. The surface to be cleaned, the required final surface finish specification, and the overall required process. We are one of the best shot blasting machine manufacturers in India, We provide a shot blasting machine for sale at the lowest price with the best quality.

Shot Blasting machine Process :

In shot blasting machine – Throwing the shot blast media at a high speed of 65 to 110 m/second in a highly controlled way. It removed the contaminates on the surface with the help of the abrasive impact. The process of shot blasting is at its top. shot blasting process using compressed air for propelling the abrasive media. This method remains to clean metal frames.

The shot blasting machine production lines (both manual and automated systems), only became possible after the introduction of the centrifugal wheel blast machines. The system of shot blasting with the centrifugal wheel has proven to be more productive than by compressed air and achieves a better and more uniform finishing of the surface.

Types of Shot Blasting Machine:

•  Wheel shot blasting
•  Air Blasting

Wheel shot blasting: is direct converts electric energy into kinetic energy by rotating a Blast wheel. The capacity of any blast wheel goes from approx 60 kg per minute up to 1300 kg per min. Shot blast machines use these high-velocity shots to clean or smooth outside. The method of conveying the components to be blasted will be defining the type of equipment.

Air blasting: machines cabinet – the blast shots are pneumatically accelerated by shot blasting compressor and projected by blasting nozzle onto the component. For special application shots + water, a mix can be used, this is called wet blasting machine.

In air and wet blast the shot blasting nozzles can be installed in a fixed position or can be operated manually or by automatic nozzle accumulators. The blasting task defines the choice of the blasting media; in most cases, any type of dry or free running abrasive media can be used.

shot blasting machine Contain various parts :

shot blasting machine uses a mechanical method by using the centrifugal force of the wheel to remove the layer of the surfaces and the impurities from the surfaces of the metal products. The main reason for using the shot blasting machine is to clean the surfaces, it helps in adding texture to the surfaces, it reduces the maintenance cost of the product. These machines help in removing as well as gives a good finish to the products. All the process of removing the unwanted particles is done before the product is sent for the painting and protecting coating. 

Shot blasting machines have some subsystems namely:

1. Abrasive delivery method

2. Abrasive recovery method

3. Dust collection

4. Blast cabinet

5. Part movements and support system

6. Controls and instrumentation

Abrasive Delivery method:

This is composed of two methods:

1. By compressed air:

2. By centrifugal turbine

Abrasive Recovery and cleaning system:

Cleaning is required to maintain a regular cleaning operation. Whenever this equipment hits the surface all the unwanted particles get dropped and collected in the collector. Then oxide and other contaminated particles to air wash from the surfaces are removed. 

Blast Cabinet:

In this, all the dust and abrasive particles are collected. A machine is located dust collector which reduces pressure inside the machine so preventing dust from escaping.

Dust collector system:

In this system, dust is collected and during shot blasting, this dust is withdrawn from the machinery cabinet, and recirculating is done by the dust collector.

System for holding and moving parts for shot blasting:

In this process, the material is handled and transported through a shot blasting process. Depending on the materials different types of machines are used.

Controls and instructions:

This is the system by which the whole procedure is controls. All the instruction of the process is given by this system.

Advantage of Shot Blasting Machine

Removing corrosion: Shot blasting machine helps to remove rust and corrosive materials from the surface. Meanwhile, corrosive builds hold rust, chemical stains, faded paint, mill scale, and heat treatment scale, etc.

Surface preparation: Shot blasting machine is the most efficient and effective method to make a metal surface before painting or coating and make them smooth.

• A much more solid bond between the blasted surface and the protective coating.
• High blast pattern accuracy.
• Increases the lifespan and the duration of future coatings.
• Aids in revealing any surface defects.

The environment: This is one of the best environmentally friendly options for corrosion removal and surface preparation for painting or coating.

• No chemicals used at all
• No acids
• The only cleanup is physical pellets
• The process only uses abrasion to polish the metal surface
• Shot blasting Minimizes Operation cost, Maintenance cost
• Shot blasting excludes the usage of non-eco-friendly and harsh chemicals
• Shot blasting provides higher production rates, wider abrasive separation and better blast pattern accuracy
• In this process, dust is swept away by a powerful vacuum and dust collection system available in shot blasting machines.

Application of Shot blasting machine :

• For cleaning of metals like iron, steel, forgings, non-cast parts, and many more.
• For mechanical cleaning of sheets, wire, rods, coils, etc.
• Shot peening to change the mechanical properties like increasing resistance to fatigue of springs, gears, etc.
• Preparation of surfaces for operations like painting, coating, etc.
•  Preparation of surfaces for operations like painting, coating, etc.

Shot Blasting Machine Manufacturers in India:

Shot blasting machine manufacturers is a very important equipment if you are working in the construction, aerospace industry. Shot blasting is an important step before painting or applying a protective layer on the surface. If this step is ignored then the life of the material weakens. Shot blasting machines manufactured by us are more reliable and are of different dimensions as all industries need different dimension machines so, different dimension shot blasting are manufactured by us. Shot blasting machine prices are less as compared to other shot blasting machine manufacturer. We are known for our best shot blasting machine manufacturing and our services provided to our clients. All-time services are provided by us. So if you are thinking of establishing a company of construction, airspace then does visit us we provide shot blasting machine price at low rates. we also Manufacturers sand blasting machine, Portable Shot blasting machine, Portable sand blasting machine, and other sand blasting equipment.