Shot Blasting Machine
Shot Blasting Machine is a technique that smoots a surface with the help of high-velocity steel abrasive media. shot blasting machine method helps in obtaining the cleaning and preparation of the surfaces for the secondary finishing operations. Impurities are the obstacle in the path of production. To increase good quality products we need to remove these impurities at an early stage otherwise these impurities become one of the big problems after a few years of the well-manufactured product. So, we got a technique named Shot blasting which is a process of removing various kinds of impurities from the surfaces using some process. Shot Blasting procedure is performed on the surface before coloring or other procedures to ensure that no contaminants remain on the surface.
What is Shot Blasting
Shot blasting is a surface preparation technique that employs a high-velocity steel abrasive. Shot blasting is a process of cleaning and surface preparation for secondary finishing procedures that produce good results.
Shot blasting, in general, concentrates abrasive particles at high speeds (65-110 m/s) in a controlled manner at the material, eliminating surface contamination as a result of the abrasive impact. The steel shots are propelled by compressed air during the shot blasting operation. This method of cleaning metal frames and welded parts are being used today. With the development of centrifugal wheel blast machines, shot blast production lines, both manual and automated shot blasting machines, became available.
Shot Blasting Equipment
Shot Blasting Machine is used in many industries like metal-manufacturing, aviation industry, and many more. Two technologies are used in shot blasting namely wheel blasting and another one is air blasting. The selection process of the type of shot blasting equipment and machines depends on the size and shape of the equipment. The surface to be cleaned, the required final surface finish specification, and the overall required process. We are one of the best shot blasting machine manufacturers in India, We provide a shot blasting machine for sale at the lowest price with the best quality.
Shot Blasting Machine Process :
In shot blasting machine – Throwing the shot blast media at a high speed of 65 to 110 m/second in a highly controlled way. It removed the contaminates on the surface with the help of the abrasive impact. The process of shot blasting is at its top. shot blasting process using compressed air for propelling the abrasive media. This method remains to clean metal frames.
The shot blasting machine production lines (both manual and automated systems), only became possible after the introduction of the centrifugal wheel blast machines. The system of shot blasting with the centrifugal wheel has proven to be more productive than by compressed air and achieves a better and more uniform finishing of the surface.
Types of Shot Blasting Machine:
Wheel Shot Blasting Machine
Wheel Blasting Machine is direct converts electric energy into kinetic energy by rotating a Blast wheel. The capacity of any blast wheel goes from approx 60 kg per minute up to 1300 kg per min. Shot blast machines use these high-velocity shots to clean or smooth outside. The method of conveying the components to be blasted will be defining the type of equipment.
Types of Wheel Shot Blasting Machine
-
Table Shot Blasting Machine
-
Pipe Cleaning Blasting Machine
-
LPG & CNG Cylinder Blasting Machine
-
Stone Shot Blasting Machine
-
Plate Cleaning Blasting Machine
-
Rotary Shot Blasting Machine
-
Hanger Type Blasting Machine
-
Tumblast Shot Blasting Machine
Air Operated Shot Blasting Machine
In the cabinet type shot blasting machine the blast shots are pneumatically accelerated by shot blasting compressor and projected by Shot blasting nozzle onto the component. For special application shots + water, a mix can be used, this is called wet blasting machine.
In air and wet blast the shot blasting nozzles can be installed in a fixed position or can be operated manually or by automatic nozzle accumulators. The blasting task defines the choice of the blasting media; in most cases, any type of dry or free running abrasive media can be used.
Types of Air Operated Shot Blasting Machine
shot blasting machine Contains various parts :
shot blasting machine uses a mechanical method by using the centrifugal force of the wheel to remove the layer of the surfaces and the impurities from the surfaces of the metal products. The main reason for using the shot blasting machine is to clean the surfaces, it helps in adding texture to the surfaces, it reduces the maintenance cost of the product. These machines help in removing as well as give a good finish to the products. All the process of removing the unwanted particles is done before the product is sent for the painting and protecting coating.
Shot blasting machines have some subsystems namely:
1. Abrasive delivery method
2. Abrasive recovery method
3. Dust collection
4. Blast cabinet
5. Part movements and support system
6. Controls and instrumentation
Abrasive Delivery method:
This is composed of two methods:
1. By compressed air:
2. By centrifugal turbine
Abrasive Recovery and cleaning system:
Cleaning is required to maintain a regular cleaning operation. Whenever this equipment hits the surface all the unwanted particles get dropped and collected in the collector. Then oxide and other contaminated particles to air wash from the surfaces are removed.
Shot Blast Cabinet:
All dust and abrasive particles are gathered in the shot blasting cabinet. A dust collector is situated near a cabinet shot blasting equipment, which reduces pressure inside the machine and prevents dust from escaping.
Dust collector system:
In the dust collector system, dust is collected and during shot blasting, this dust is withdrawn from the machinery cabinet, and recirculating is done by the dust collector.
System for holding and moving parts for shot blasting:
In this process, the material is handled and transported through a shot blasting process. Depending on the materials different types of machines are used.
Controls and instructions:
This is the system by which the whole procedure is controlled. All the instruction of the process is given by this system.
Advantages of Shot Blasting Machine
Removing corrosion: industrial Shot blaster machine helps to remove rust and corrosive materials from the surface. Meanwhile, corrosive builds hold rust, chemical stains, faded paint, mill scale, and heat treatment scale, etc.
Surface preparation: Shot blasting machine for sale is the most efficient and effective method to make a metal surface before painting or coating and make them smooth.
-
A much more solid bond between the blasted surface and the protective coating.
-
High blast pattern accuracy.
-
Increases the lifespan and the duration of future coatings.
-
Aids in revealing any surface defects.
The environment: This is one of the best environmentally friendly options for corrosion removal and surface preparation for painting or coating.
-
No chemicals were used at all
-
No acids
-
The only cleanup is physical pellets
-
The process only uses abrasion to polish the metal surface
-
Shot blasting Minimizes Operation cost, Maintenance cost
-
Shot blasting eliminates the use of harsh chemicals that are harmful to the environment.
-
Shot blasting allows for faster production rates, greater abrasive separation, and more precise blast patterns.
-
Dust is whisked away by a powerful vacuum and dust collection system found in shot blasting equipment during this procedure.
Application of Shot blasting machine
-
For cleaning of metals like iron, steel, forgings, non-cast parts, and many more.
-
For mechanical cleaning of sheets, wire, rods, coils, etc.
-
Shot peening to change the mechanical properties like increasing resistance to fatigue of springs, gears, etc.
-
Preparation of surfaces for operations like painting, coating, etc.
Shot Blasting Machine Price
Shot blasting machine price is determined by the size, type, and capacity of the abrasive tank of shot blasting equipment. Sand Blast is the best manufacturer of shot blasting machine, shot blaster for sale in India at an affordable price. We also provide all types of portable, cabinet, industrial, manual, automatic shot blasting machine for sale.
Shot Blasting Machine Manufacturers in India
We are the Best shot blasting machine manufacturer in India at a low price for sale. A shot blasting machine is a very important piece of equipment if you are working in the construction, aerospace industry. Shot blasting is an important step before painting or applying a protective layer on the surface. If this step is ignored then the life of the material weakens. Shot blasting machines manufactured by us are more reliable and are of different dimensions as all industries need different dimension machines so, different dimension shot blasting are manufactured by us. Shot blasting machine prices are less as compared to other shot blasting machine manufacturers. We are known for our best shot blasting machine manufacturing and our services provided to our clients. So if you are thinking of establishing a company of construction, airspace then does visit us we provide shot blasting machine price at low rates. we also Manufacturers sand blasting machine, Portable Shot blasting machine, Portable sand blasting machine, shot blasting cabinet, shot blasting room, thermal spray gun, arc spray gun, abrasive media and other sand blasting equipment.
