In conveyor shot blasting machine, the machine houses a special heavy-duty chain conveyor system having special hard fixtures for loading axles transversely. For blasting purpose, the chain conveyor moves horizontally & convey axles into the blast chamber. On the wall of the blast cabinet, the head of the axle is blasted by 2 Nos. of blast wheel stations positioned laterally. The axles are blasted in a single pass and come out through an outlet tunnel. For protection against abrasion, the entire cabinet is lined with a manganese steel sheet. The chain drive is protected by hardliners. The entire operation of the machine is meticulously programmed by PLC. The machine contains an elevator, reverse pulse jet dust collector System, abrasive Separator, and Control Panel with PLC.
General specification of conveyor shot blasting machine:
In the machine, there is a skew conveyor system consisting of a pipe inward side. These pipes are then transferred into the work chamber. In the work chamber, there is a blast wheel station in the bottom which fires abrasive media from the bottom side of rotating pipes. When pipes are passes through blast stream zone they are cleaned. The exit point of the conveyor shot blasting machine where the pipe is removed manually. We can vary the speed of the conveyor system. Conveyer shot blasting machines have vestibules inlets and outlets. The machines have a dust collector that operates continuously. The conveyor shot blasting machine consist of a blast cabinet. The blast wheel is positioned at the bottom side of the cabinet. In conveyor shot blasting machine blast cabinet is protected by steel tile. The inlet and outlet of conveyor shot blasting machines are provided by suction rubber curtains of different sizes. The purpose of using a rubber curtain is to prevent escaping of shots. After operating pipes a cleaned blasted pie comes out as the result.
Bast cabinet: The blast cabinet in conveyor shot blasting machine manufactured by us is fabricated from 6-10 mm thick heavy-duty prime quality steel plates, that are supported by the strong rolled constructive welded construction. The whole blast cabinet is lined with 10 mm overlapping tiles. The blast wheels are arranged at an angle with a line of job movement. There is fabricated steel casing that has a rotor, blades control cage impeller, and feed spout. The rotary us dynamically balanced, the rotor is made of grade material duly hardened. A control panel is there consisting of ammeter which helps in indicating the flow rate of current loading on the ammeter.
The rotor of the blast wheel is used for firing the abrasive media on the components which are thee on the conveyer belt. The abrasive media slides down from hopper to the screw conveyor that will transfer the abrasive media with help of bucket that is mounted on the rubber belt the shots are elevated at some height. The contaminated and the abrasive media mixture brings out from the section elevated into grasp by upper screw conveyer. The dust and useless fine will be air-bone to an expansion chamber. The fine dust collector will be conveyed to the dust collector through vent pipes. The used abrasive material is then transferred to storage hopper for the reuse process. The abrasive material is then transferred to the blast wheel through feed gates. Thes gates are enclosed so that less noise is produced. The rotational movement constantly accelerates the abrasive and feeds them to blades of the rotor. The3 abrasive material is thrown with a high velocity on the job.
The abrasive control mechanism in conveyor shot blasting machine:
The abrasive material flows from storage hopper that can be regulated by electronic pneumatic. The system consumes a small amount of compressed air. The valve opening is based on the setting done of blast wheel motor. The conveyor shot blasting machine having closed and opening valves which reduce the sound produced
The dust collection system in the conveyor shot blasting machine:
The dust collector has the capacity of cfm/M per hour having a fitted cloth area with a fabric bag type filter. The quality chose for making a filter bag is superior having double machine stitches. The dust collector is for the cleaning of bags. The air enters the dust collector through side inlet and passes through a dust collector bag. The fine particles are then settled and filtered in the hopper of dust collector only the clean air is allowed to exit through the blower. It is a two-compartment in a dust collector one compartment is used for filtering and other for shaking. The regularity of the mode operation is maintained by timmer. The dust is collected in the tray of a dust collector. The tray is taken out and emptied timely. The dust collector is fabricated by modular design and all joints are sealed with high sealing compound.
Control panel of conveyor shot blasting machine manufactured according to TEC regulation and EC directives having the latest control system with inner locking. For accurate reading we have ammeter it is used for throwing wheel and a voltmeter is used for an instant and accurate reading. Time control devices depict us with time. Various safety measures are taken while using the conveyor shot blasting machine.
Safety measure:
- All the power drivers are enclosed by wire mesh guard.
- The doors of conveyor shot blasting machines are interlocked so that not accidentally doors are opened during the operation of the job.
- The sensor is there which makes sure if the door is closed then the machine is not operated.
Conveyor shot blasting machine manufacturer:
We are working in this industry for a very long time. We are the most experienced one in this field and well known for our work. Our team always makes sure the quality provided to our client is 100%. Conveyor shot blasting machines manufactured by us are reliable, durable. We are manufacturing shot blasting and sandblasting machines for the past 12 years and we are becoming more experienced in this field. We provide all kinds of shot blasting machine and sandblasting machines.
Conveyor shot blasting machine price in India:
We have the best price for Conveyor shot blasting machine in India. As compared to other manufacturer we have the lowest price. Not only the conveyor shot blasting machine price but also all kinds of machine prices are low. So, if we want to buy a conveyor shot blasting machine or any type of machine used in the construction industry then do visit us. We provide proper services and installation for the machines.
